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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Hardness testers
  • 4. Optical comparators (shadow graphs)
  • 5. Surface plates and height standards
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Surface finish measurement
  • 3. Thread measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Angular measurement
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Calipers (dial, digital, vernier)
  • 3. Height gauges
  • 4. Dial indicators
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Gauge blocks
Inspection and Test33%- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. In-Process Inspection (IPI)
  • 3. First Article Inspection (FAI)
  • 4. Final Inspection
- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Drawing types and views
Quality Assurance22%- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)

ASQ Certified Quality Inspector Sample Questions:

1. Which of the following is the maximum number of defective units or defects in a sample that will permit acceptance of the lot?
Response:

A) Acceptance number
B) Acceptable quality level
C) Clearance number
D) Reject number


2. 12,000,000 micro inches is equal to how many yards?
Response:

A) 1/3
B) 1/10
C) 2/3
D) 3/4


3. The sequence of behavior typically observed in a project team is:
Response:

A) Norming, storming, performing, forming, adjourning & recognition
B) Performing, forming, norming, storming, adjourning & recognition
C) Storming, forming, norming, performing, adjourning & recognition
D) Forming, storming, norming, performing, adjourning & recognition


4. The variation that is inherent in a process and generally not controllable by the process operator is called which of the following?
Response:

A) Measurement error
B) Common cause variation
C) Special cause variation
D) Statistical Process Control


5. Convert 32,000 to scientific notation.
Response:

A) .324 x 105
B) 3.2 x 104
C) 320 x 102
D) 32 x 103


Solutions:

Question # 1
Answer: A
Question # 2
Answer: A
Question # 3
Answer: D
Question # 4
Answer: B
Question # 5
Answer: B

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